Corrosion Forecasting & Evaluation

CorrTIS Energy leads the industry in corrosion forecasting and evaluation, delivering advanced solutions to safeguard critical assets and minimize operational disruptions. Central to this is the upcoming launch of CorrTIS IntelliCrack©, an AI-powered crack detection system designed to revolutionize predictive maintenance. Tailored solutions include:

Click here to download details for CorrTIS IntelliCrack©
  • Oil & Gas: Early detection in pipelines, refineries, and offshore facilities.
  • Aviation: Predictive monitoring of aircraft structures and engines.
  • Marine: Continuous assessment of ship hulls and offshore platforms.
  • Infrastructure: Structural health monitoring of bridges and highways.
  • Power Generation: Real-time crack detection in boilers and turbines.
  • Renewable Energy: Monitoring of wind turbine blades and solar panel structures.
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Strategic Material Selection Program

At CorrTIS Energy we use a structured Reverse Engineering Process to select the best materials for enhanced reliability, safety, and cost efficiency. By integrating reverse engineering with real-world failure data, we help clients select materials that reduce risks and enhance operational efficiency.

Data Collection & Failure Analysis

  • Gather failure records, operational conditions, and material specifications.
  • Assess environmental factors affecting material performance.

Physical Examination & Non-Destructive Testing (NDT)

  • Inspect and measure components for wear, cracks, and defects.
  • Use advanced NDT methods (ultrasonic, radiography, eddy current) to detect hidden issues.

Material Testing & Characterization

  • Analyze chemical composition, mechanical properties, and microstructure.
  • Identify degradation, corrosion, or fatigue patterns.

Computational Analysis & Simulation

  • Use Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) to evaluate stress, heat, and fatigue resistance.
  • Simulate real-world operating conditions.

Material Selection & Optimization

  • Compare results with industry standards (API, ASTM, ASME, NACE).
  • Identify stronger, cost-effective materials with better performance.

Implementation & Validation

  • Test and validate new materials in real conditions.
  • Monitor performance for long-term reliability.

Why choose CorrTIS Energy?

  • Expertise in Material & Failure Analysis
  • Advanced Laboratory Testing & Simulation
  • Data-Driven Material Selection for Reliability & Cost Savings
  • Compliance with International Standards

By integrating reverse engineering with real-world failure data, we help clients select materials that reduce risks and enhance operational efficiency. Contact us to learn more.

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Protective Coatings Due Diligence Study

Our end-to-end protective coating services cover both new developments and in-service assets.

FEED Phase
(New Development)

  • Equipment and pipeline specification development.
  • Coating and lining selection and specification documentation.
  • Application procedures and quality control plans.
  • Maintenance and repair guidelines.
  • Final protective coating and linings specification report.

In-Service Phase

  • Coating integrity audits.
  • Repair work procedures.
  • Coating standard development and enhancement.
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Forensic Investigation

At CorrTIS Energy we provide comprehensive forensic investigations to determine the root causes of failures across various industries. Our structured approach ensures accurate analysis and effective solutions. Our Forensic Investigation Process including :-

Initial Consultation & Data Gathering

We collect information on the failure, including background details, operating conditions, and maintenance history.

On-Site Inspection & Evidence Collection

Our team conducts site visits to examine the failure, document findings, and collect relevant samples using advanced inspection techniques.

Laboratory Analysis & Testing

Collected samples undergo material, mechanical, and chemical testing to identify defects, degradation, or material inconsistencies.

Root Cause Analysis (RCA)

We analyze all findings using established methodologies to determine the exact cause of failure, whether due to fatigue, corrosion, material defects, or operational factors.

Computational Analysis & Simulation

Advanced simulations and modeling are performed to assess stress, fatigue, and environmental impacts contributing to failure.

Findings & Expert Recommendations

We provide a detailed report summarizing our findings and offer practical solutions to prevent similar failures in the future.

Corrective & Preventive Actions

Based on our analysis, we recommend improvements such as material upgrades, operational adjustments, or maintenance strategies to enhance reliability.

Why choose CorrTIS Energy for Forensic Investigation?

  • Industry Expertise in Marine, Oil & Gas, Power, and Infrastructure.
  • Advanced Laboratory Testing & Simulation Capabilities for precise failure analysis.
  • Compliance with International Standards (API, ASTM, ASME, NACE).
  • Proven Track Record in forensic investigations for critical assets.

At CorrTIS Energy we help clients minimize downtime, optimize asset reliability, and prevent costly failures. Contact us today to discuss your forensic investigation needs.

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Expert Witness for Legal Cases

CorrTIS Energy offers authoritative support in legal cases related to material failures. Our services include:

  • Detailed evaluations and technical reporting.
  • Expert witness testimony.
  • Forensic analysis of structural, mechanical, and material failures.
  • Collaboration with electrical and fire engineering experts for specialized cases.
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Training Programs

At CorrTIS Energy, our training programs provide participants with essential knowledge and in-depth insights into the principles and complexities of corrosion, materials, and asset integrity. These courses bridge theoretical concepts with real-world industry challenges, equipping professionals with the expertise to analyze, manage, and mitigate issues encountered in daily operations.

Corrosion & Materials Management

  • Fundamentals of corrosion mechanisms, prevention, and control.
  • Advanced corrosion monitoring using real-time sensors and predictive analytics.
  • Strategic material selection to enhance durability and minimize failures.

Quality & Asset
Integrity

  • Failure analysis & non-destructive evaluation (NDE) for root cause investigation.
  • Quality control techniques to ensure material integrity and longevity.
  • Boiler design, operation, and maintenance for corrosion prevention.

Engineering & Protective Solutions

  • Corrosion measurement techniques and interpretation of results.
  • Protective coatings & damage mechanisms in the power industry.
  • Mechanics of materials and structural performance analysis.

Why choose CorrTIS Energy training and courses ?

Our training programs are tailored for the power, energy, and industrial sectors, ensuring participants gain practical expertise to improve asset performance and reliability.

Comprehensive
Coverage

13 specialized courses covering key industry topics.

Flexible Learning Formats

Classroom instruction, hands-on labs, and case studies.

Customizable
Duration

From 1-day workshops to week-long intensive courses.

  • Course 1: Corrosion Management
  • Overview:
    Fundamental principles of corrosion, its various forms, and best industry practices.
  • Key Takeaways:
    Understanding corrosion mechanisms, prevention strategies, and their impact on asset longevity.
  • Course 2: Advanced Corrosion Management
  • Overview:
    A comprehensive exploration of sophisticated corrosion mechanisms and management methodologies.
  • Key Takeaways:
    Addressing intricate corrosion challenges, interpreting analytical data, and implementing advanced mitigation techniques.
  • Course 3: Material Selection
  • Overview:
    Strategic selection of materials to enhance durability and minimize corrosion risks.
  • Key Takeaways:
    Understanding material properties, compatibility, and environmental suitability for optimized performance.
  • Course 4: Advanced Corrosion Monitoring and Control
  • Overview:
    Techniques for real-time corrosion monitoring and implementing advanced control measures.
  • Key Takeaways:
    Utilizing state-of-the-art sensors, predictive analytics, and control systems to enhance corrosion prevention.
  • Course 5: Quality Control
  • Overview:
    Ensuring structural integrity and extending asset lifespan through rigorous quality control.
  • Key Takeaways:
    Application of industry standards, testing methodologies, and defect analysis to maintain quality assurance.
  • Course 6: Design, Operation, Maintenance, and Inspection of Boilers
  • Overview:
    A detailed approach to boiler system design, operation, and maintenance for corrosion prevention.
  • Key Takeaways:
    Optimized design considerations, operational enhancements, and effective inspection techniques.
  • Course 7: Corrosion Measurement Techniques for Engineers
  • Overview:
    Practical guidance on corrosion measurement tools and methodologies.
  • Key Takeaways:
    Selecting and utilizing appropriate measurement instruments and interpreting corrosion data accurately.
  • Course 8: Corrosion Control and Monitoring
  • Overview:
    Standard and advanced techniques for corrosion prevention and continuous monitoring.
  • Key Takeaways:
    Implementing effective mitigation strategies and establishing robust monitoring protocols.
  • Course 9: Failure Analysis and Non-Destructive Evaluation (NDE)
  • Overview:
    Investigating material failures and employing non-destructive testing techniques for assessment.
  • Key Takeaways:
    Conducting root cause analysis, applying NDE methods, and developing preventive solutions.
  • Course 10: Mechanics of Materials
  • Overview:
    Key principles of material mechanics relevant to industrial applications.
  • Key Takeaways:
    Understanding stress-strain relationships, material failure modes, and predictive life cycle analysis.
  • Course 11: Introduction to Material Science and Engineering
  • Overview:
    Fundamental knowledge of material science and its application across industries.
  • Key Takeaways:
    Exploring material classification, behavior under different conditions, and engineering applications for enhanced durability.
  • Course 12: Corrosion Control by Coating Systems
  • Overview:
    Protective coating systems and their critical role in asset preservation across the oil & gas and power industries.
  • Key Takeaways:
    Selection, application techniques, and performance assessment of protective coatings for long-term effectiveness.
  • Course 13: Damage Mechanism in the Power, Oil & Gas Industry
  • Overview:
    Identification and mitigation of damage mechanisms affecting critical components in both power and oil & gas industries.
  • Key Takeaways:
    Understanding material degradation, failure diagnostics, and effective mitigation strategies tailored to industry-specific challenges.

Click below to customize your training program and gain practical knowledge applicable to real-world industry scenarios. At CorrTIS Energy, we help clients enhance operational efficiency, improve asset reliability, and prevent costly failures. Contact us today to enroll or tailor a training session for your team!

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